like lime and magnesia, considerable amounts of both may be used. Excessive moisture content may spoil an ore because of the amount of heat necessary to eliminate it in smelting.
The metallurgical processes of the iron and steel industry are essentially adapted to the principal grades of ore available. The cheapest of the steel-making processes, called the acid Bessemer process, requires a very low-phosphorus ore (usually below .050 per cent in the United States and below .030 per cent in England.) The basic open-hearth processes, making two-thirds of the steel in the United States, allow higher percentages of phosphorus, but not unlimited amounts. The basic Bessemer (Thomas) process, used for the "minette" ores of western Europe and the Swedish magnetites, may use an ore with any amount of phosphorus over 1.5 per cent. The phosphatic slag from this process is used as fertilizer. The supply of low-phosphorus Bessemer ore in the United States is at present limited as compared with that of the non-Bessemer ores, with the result that steel-plant construction for many years past has been largely open-hearth. The open-hearth process is favored also because it allows closer control of phosphorus content in the steel.
Small but increasing amounts of steel are also made in the electric furnace; for the most part, however, this process is more expensive than the others, and it is used principally for special alloy steels.
Iron ores are seldom so uniform in quality that they can be shipped without careful attention to sampling and grade. In the Lake Superior region the ores are sampled daily as mined, and the utmost care is taken to mix and load the ore in such a way that the desired grades can be obtained. Ordinarily a single deposit produces several grades of ore.
When ores are put into the furnace for smelting the mixtures are selected with great care for the particular purpose for which the product is to be used. The mixture is compounded as carefully as a druggist's prescription. An ore salesman, after ascertaining the nature of the iron and steel products of a plant, has to use great skill in offering particular ores for sale which not only will meet the desired grade in regard to all elements, but also will meet competition in price. In some respects, the marketing of different grades of iron ore is as complex as the marketing of a miscellaneous stock of merchandise.
With ores, as with merchandise, custom and sentiment play their part,—with the result that two ores of identical grade mineralogically and chemically may have quite a different vogue and price, simply because of the fact that furnace men are used to one and not to the other and are not willing to experiment.
The geologist is ordinarily concerned merely with finding an ore of as good a general grade as possible; but he often finds to his surprise that his efforts have been directed toward the discovery of something which, due to some minor defect in texture, in mineralogical composition, or in chemical composition, is difficult to introduce on the market. There is here a promising field, intermediate between geology (or mineralogy) and metallurgy, for the application of principles of chemistry, metallurgy, and mineralogy, which is occupied at the present time mainly by the ore salesman. Both the mineralogist and metallurgist touch the problem but they do not cover