see caption — Fig. 68.—Reverberatory furnace for the manufacture of sodium carbonate. F, grate. A, bridge. M, hearth for the ultimate calcination of the mixture of sodium sulphate, coal, and calcium carbonate, which is charged from above into the part of the furnace furthest removed from the fire F. P, P, doors for stirring and bringing the mass towards the grate F by means of stirrers R. At the end of the operation the semifused mass is charged into trucks C.

Besides which, under the action of the heat, a portion of the excess of calcium carbonate is decomposed into lime and carbonic anhydride, CaCO₃ = CaO + CO₂, and the carbonic anhydride with the excess of charcoal forms carbon monoxide, which towards the end of the operation shows itself by the appearance of a blue flame. Thus from a mass containing sodium sulphate we obtain a mass which includes sodium carbonate, calcium sulphide, and calcium oxide, but none of the sodium sulphide which was formed on first heating the mixture. The entire process, which proceeds at a high temperature, may be expressed by a combination of the three above-mentioned formulæ, if it be considered that the product contains one equivalent of calcium oxide to two equivalents of calcium sulphide.¹³ The sum of the reactions may then be expressed thus: 2Na₂SO₄ + 3CaCO₃ + 9C = 2Na₂CO₃ + CaO,2CaS + 10CO. Indeed, the quantities in which the substances are mixed together at chemical works approaches to the proportion required by this equation. The entire process of decomposition is carried on in reverberatory furnaces, into which a mixture of 1,000 parts of sodium sulphate, 1,040 parts of calcium carbonate (as a somewhat porous limestone), and 500 parts of small coal is introduced from above. This mixture is first heated in the portion of the furnace which is furthest removed from the fire-grate; it is then brought to the portion nearest to the fire-grate, when it is stirred during heating. The partially fused mass obtained at the end of the process is cooled, and then subjected to methodical lixiviation¹⁴ to extract the sodium carbonate, the mixture of calcium oxide and sulphide forming the so-called ‘soda waste’ or ‘alkali waste.’¹⁵

The above-mentioned process for making soda was discovered in the year 1808 by the French doctor Leblanc, and is known as the Leblanc process. The particulars of the discovery are somewhat remarkable. Sodium carbonate, having a considerable application in industry, was for a long time prepared exclusively from the ash of marine plants (Chapter XI., page 497). Even up to the present time this process is carried on in Normandy. In France, where for a long time the manufacture of large quantities of soap (so-called Marseilles soap) and various fabrics required a large amount of soda, the quantity prepared at the coast was insufficient to meet the demand. For this reason during the wars at the beginning of the century, when the import of foreign goods into France was interdicted, the want of sodium carbonate was felt.